overview

Administrative controls include policies and procedures that result in providing proper guidance for safe laboratory work practices and set the standard for behavior within the laboratory. Once developed, administrative controls must be implemented and adhered to by all personnel working in the laboratory. Laboratories are responsible for developing policies and written guidelines to ensure laboratory workers are protected against exposure to hazardous chemicals as outlined in the OSHA Laboratory Standard and physical hazards that may be present, including the development of a written Chemical Hygiene Plan or adoption of this Laboratory Safety Manual. It is the responsibility of the Principal Investigator and laboratory supervisor to ensure that personnel working in laboratories under their supervision are informed and follow laboratory specific, departmental, and campus wide policies and procedures related to laboratory safety – such as the guidelines and requirements covered in this Laboratory Safety Manual.

Working Alone Policy

Whenever possible, laboratory personnel should avoid working alone when conducting research, especially when experiments involve hazardous substances and procedures. Laboratories should establish specific guidelines and standard operating procedures specifying when working alone is not allowed and develop notification procedures when working alone occurs. All work to be performed by someone working alone, and the monitoring system that is established, must be approved in advance by the Principal Investor or laboratory manager.

Avoid working alone when conducting hazardous activities in the laboratory.

If a laboratory person determines it is necessary to work alone, consideration should be given to notifying someone else in the area – in an adjacent room, another lab on the same floor, or a lab on a different floor. It is recommended that a “buddy system” be established for regular, routine checks on personnel working alone, such as every 15 – 30 minutes, to ensure no accidents have occurred. This could be accomplished by physically walking to the room where the lab worker is, or through the use of a phone. If the person working alone is doing highly hazardous work, then the person checking on the lab worker should not enter the same room. A system of visual checks should be established to indicate there are no problems or to determine if help is needed.

Examples of activities where working using a “buddy system” should be considered include:

  • Experiments involving toxic or otherwise hazardous chemicals;
  • Experiments involving high-pressure equipment;
  • Experiments involving large quantities of cryogenic materials;
  • Experiments involving work with unstable (reactive/explosive) materials;
  • Experiments involving Class 3B or 4 Lasers;
  • Transfer of large quantities of flammable materials, acids, bases, and other hazardous materials;
  • Changing out compressed gas cylinders containing hazardous materials.

Examples of activities where working using a “buddy system” should be considered include:

  • Office work such as writing papers, making calculations, doing computer work, and reading;
  • Housekeeping activities such as general cleaning, reorganization of supplies or equipment, etc., as long as no moving of large quantities of chemicals is involved;
  • Assembly or modification of laboratory apparatus when no chemical, electrical, or other physical hazards are present; Routine lab functions that are part of a standard operating procedure and have been demonstrated to be safe and not involve hazardous materials.
Examples of activities where working using a “buddy system” should be considered include:
It is the responsibility of Principal Investigators and laboratory managers to ensure procedures for working alone are developed and followed by personnel working in laboratories under their supervision.

Lab Safety Plan and Standard Operating Procedures

Chemical fume hoods are installed in laboratories to protect individuals from airborne substances (gases, vapors, mists, fumes) generated by laboratory experiments. However, simply conducting these experiments in the fume hood does not guarantee adequate protection. The fume hood must be used properly.

Lab Safety Plan

Each laboratory is required to have a written Laboratory Safety Plan to help protect against hazards to personnel, property, or the environment:

Laboratory Safety Plan Template

01

The Laboratory Safety Plan should outline the lab-specific practices and procedures, personal protective equipment, training requirements, standard operating procedures, emergency procedures, and other safety requirements to protect employees from the hazards they may encounter in the laboratory.

02

The Laboratory Safety Plan must be submitted to HSE upon initial completion and reviewed annually or whenever there is a significant change in laboratory operations and/or hazards present, or a change in emergency contact personnel.

03

It is the responsibility of the Principal Investigator to ensure a Laboratory Safety Plan is written and that all personnel working in laboratories under their supervision have reviewed and understood the plan.

Standard Operating Procedures

Laboratories are responsible for developing Standard Operating Procedures (SOPs) for any processes or operations that involve the use of any hazardous chemical, biological, radiological, equipment or other hazardous processes or operations.

SOPs can be stand-alone documents or supplemental information included as part of research notebooks, experiment documentation, or research protocols. The requirement for SOPs is to ensure a process is in place to document and address relevant health and safety issues as part of every experiment.

At a minimum, SOPs should include details such as:

At a minimum, SOPs should include details such as:

  • The chemicals involved and their hazards. Special hazards and circumstances.
  • Use of engineering controls (such as fume hoods). Required PPE.
  • Spill response measures. Waste disposal procedures. Decontamination procedures.
  • Description of how to perform the experiment or operation.

SOPs applicable to pieces of equipment or operations that may pose any physical hazards should include items such as:

  • Safe use and considerations of LASERs.
  • Use of cryogenic liquids and fill procedures.
  • Connecting regulators to gas cylinders and cylinder change outs. Use of equipment with high voltage.
  • Etc…

SOPs do not need to be lengthy or wordy dissertations and it is perfectly acceptable to point laboratory personnel to other sources of information.

SOPs applicable to pieces of equipment or operations that may pose any physical hazards should include items such as:

Some examples of what to include as part of SOPs are:

“To use this piece of equipment, see page 4 in the operatorʼs manual (located in file cabinet #4).” “The chemical and physical hazards of this chemical can be found in the SDS – located in the SDS binder. Read the SDS before using this chemical.” “When using chemical X, wear safety goggles, nitrile gloves, and a lab coat.”


HSE can assist laboratories with developing general and specific SOPs. Due to the variety of research and the large number of laboratories on the KAUST campus, it is the responsibility of each Principal Investigator to ensure that SOPs are developed and the practices and procedures are adequate to protect lab workers who are exposed to any chemical, biological, radiological, or physical hazards.


It is the responsibility of the Principal Investigator and laboratory manager to ensure written SOPs incorporating health and safety considerations are developed for work involving the use of hazardous chemicals in laboratories under their supervision and that PPE and engineering controls are adequate to prevent overexposure. In addition, Principal Investigators and laboratory managers must ensure that personnel working in laboratories under their supervision have been trained on those SOPs.

Examples of Standard Operating Procedures and blank SOP templates include:

Examples of Standard Operating Procedures and blank SOP templates include:

Laboratory Housekeeping

Housekeeping refers to the general condition and overall appearance of a laboratory. Safety performance and orderliness in the laboratory are directly related. Good housekeeping standards serve not only to protect the health and safety of personnel, but are a common sense way of increasing productivity in a laboratory, making efficient use of valuable laboratory space, and increasing the reliability of experiments due to less potential for contamination. When housekeeping standards fall, safety performance inevitably deteriorates. Good housekeeping standards must be maintained in all KAUST laboratories.

01

Keep all areas of the lab free of clutter, trash, packaging, extraneous equipment, and unused chemical containers. Areas within the lab that should be addressed include benches, hoods, refrigerators, cabinets, chemical storage cabinets, sinks, trash cans, etc.;

02

Aisles and hallways shall have proper egress and a minimum clearance of one meter (three feet). Do not block or impede exit ways or doors. See the Service Corridor Policyfor more information;

03

Clean up all chemical spills immediately, regardless if the chemical is hazardous or not. When cleaning up a chemical spill, look for any related splashes on nearby equipment, cabinets, doors, and counter tops;

04

Keep areas around emergency equipment and devices clean and free of clutter. This includes items such as eyewash/emergency showers, electric power panels, fire extinguishers, and spill cleanup supplies;

05

Keep a minimum of one meter or three feet of clearance (as required by fire codes) between benches and equipment. Exits must be clear of obstacles and tripping hazards such as bottles, boxes, equipment, electric cords, etc. Combustible materials may not be stored in exits (including corridors and stairways), exit enclosures, or mechanical electrical equipment rooms;

06

When storing items overhead, keep heavier and bulkier items closer to the floor. In sprinklered rooms, all storage, including both combustible and non-combustible materials, must be kept at least 45 centimeters (18 inches) below the level of the sprinkler head deflectors to ensure that fire sprinkler coverage is not impeded;

07

Keep all containers of chemicals and waste closed when not in use.
It is the responsibility of Principal Investigators and laboratory managers to ensure laboratories under their supervision are maintained in a clean and orderly manner and personnel working in the lab practice good housekeeping.

Unattended Operations

Whenever it is necessary to have unattended operations occurring in a lab, it is important to ensure safeguards are put into place in the event of an emergency. Laboratory personnel should adhere to the following guidelines when it is necessary to carry out unattended operations. For unattended operations involving highly hazardous materials, an appropriate warning/explanation sign should be placed on the laboratory door, or in a conspicuous place that could be easily seen without putting someone else in danger in the event of an emergency.

The warning sign should list the following information:

  • The nature of the experiment in progress. The chemical(s) in use.
  • Hazards present (electrical, heat, etc.).
  • The name of the person conducting the experiment and a contact number. A secondary name and contact number is also recommended.

When setting up an experiment that will be left unattended, try to take into account potential incidents that could occur if something went wrong.

For example:

  • The nature of the experiment in progress. The chemical(s) in use.
  • Hazards present (electrical, heat, etc.).
  • The name of the person conducting the experiment and a contact number. A secondary name and contact number is also recommended.
It is the responsibility of Principal Investigators and laboratory managers to ensure procedures for unattended operations are developed and followed by personnel working in laboratories under their supervision.
Visitors

Visitors

Access to KAUST University laboratories, workshops and other work areas housing hazardous materials or machinery is restricted to the relevant University faculty, staff, students, or other persons on official business. Visitor guidelines, visiting scientists, open houses and tour guidelines are published on this page.

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